What Is Non-Contact Video Inspection?

Non-contact video inspection is a precision measurement and quality assurance process that utilizes advanced optical and video technologies to inspect, measure, and document the features of parts and components without physically touching them. Unlike traditional contact-based methods, non-contact video inspection eliminates the risk of damaging delicate surfaces or introducing measurement errors caused by probe pressure, making it ideal for intricate or sensitive parts.

During a video inspection, high-resolution cameras, advanced optics, and sophisticated software capture detailed images and dimensional data. This data is then analyzed to ensure that parts meet strict specifications and tolerances.

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Use Cases for Non-Contact Video Inspection

Non-contact video inspection is particularly valuable across diverse industries and applications, including:

  • Medical Devices: Inspection of micro-components, delicate assemblies, and components where sterility or surface integrity is critical.
  • Aerospace & Defense: Verification of complex geometries, small features, and high-precision tolerances in components where contact could cause deformation or contamination.
  • Electronics: Measurement of printed circuit boards (PCBs), connectors, and microelectronic parts with intricate features.
  • Automotive: Inspection of molded, stamped, or machined parts with challenging-to-access features or soft surfaces.
  • Precision Manufacturing: First article inspections (FAI), in-process checks, and final quality assurance for parts with fine details or sensitive finishes.

Technology & Equipment for Non-Contact Video Inspection

We offer a diverse range of advanced non-contact (optical) inspection systems, allowing us to select the ideal equipment for each part, no matter how small, flexible, or intricate. Our technology ensures efficient, accurate measurement without risk of surface damage.

Optical Gaging Products SmartScope Flash (Model 500) Video Measurement Systems (3 units)

Software: Zone3


Features: Zoom 12 AccuCentric auto-calibrating zoom lens, Touch Probe, Laser Scanner, Smartlight


Measurement Range: X = 500mm, Y = 450mm, Z = 200mm

Optical Gaging Products Avant (Model 400) Video Measurement Systems (2 units)

Software: MeasureMind 3D Multisensor


Features: AccuCentric auto-calibrating zoom lens, Touch Probe, Smartlight


Measurement Range: X = 18", Y = 18", Z = 6"

Optical Gaging Products Avant (Models 400 & 600) Video Measurement Systems (2 units)

Software: MeasureMind 3D Multisensor


Model 400 Features: Interchangeable fixed objective lens, X = 18", Y = 18", Z = 6"


Model 600 Features: AccuCentric auto-calibrating zoom lens, X = 24", Y = 18", Z = 6"

RAM Optical Instrumentation OMIS III Optical Video Probe Coordinate Measurement System

Software: AutoMAP (bi-directional CAD linking via DXF)


Features: Zoom lens magnification from 10x to 2500x


Measurement Range: X = 24", Y = 18", Z = 8"

Why Choose ACTCO for Video Inspection?

  • Accredited Expertise: Accredited to ISO/IEC 17025 through A2LA, with proficiency-tested processes and highly experienced technicians.
  • Advanced Technology: Continuous investment in the latest optical and software technologies to ensure high accuracy and flexibility.
  • Versatility: Capable of handling everything from routine checks to full FAIs and statistical analyses.
  • Customer Focus: Fast turnaround, customizable reporting, and a proven track record across industries.

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